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Monday, January 4, 2010

Mig Welding, The Wire Feed Welding Process

By Peter Smith

Wire feed welding otherwise known as mig welding is a very fast technique of putting down filler metal. It is much faster and quicker than other welding processes.

TIG and ARC welding take a lot longer to do. Robots can be configured to perform mig welding, and then be placed in industrial manufacturing plants to weld with precision. Here's an explanation of what "Mig Welding" is.

The fancy name for this is called Gas Metal Arc Welding or GMAW for short.

Exactly what it is I have described here for you. It is simply a length of wire that has an electrical current flowing through it. It is fed through the torch and this wire then constantly melts in an arc into the base metal.

Here are some reasons why it is a preferred process to use:

1. Is reasonably simple to do.

2. The action of mig welding requires a lot less time as compared to the stick or tig welding process.

3. Because it is a faster technique it becomes more economical than other methods.

4. To increase productivity and throughput semi automated or fully automated devices can be fitted.

5. A shielding gas can be used in the process to create smoothly finished welds.

The shielding gas provides you with better control over the spatter of the molten pool of metal that is created. A variety of gases can currently be selected for this type of welding.

It is a very versatile machine because you can work with a whole range of different types of metals. The most commonly welded materials using this process are stainless steel, mild steel and hardened steel such wear plate and aluminum.

A quick couple of pointers before you go out and buy a machine and they are. You need to work out what size material you plan on welding, because if you get a machine which is too small and doesn't have enough power or duty cycle you're going to run yourself short.

I always like to say to people to buy a machine which is slightly more powerful than what they think are going to need to use right now. This way it sort of future proofs them for later on down the track when they need to tackle larger projects. I know it always happens to me, I go and buy something and then a few months later I say to myself gee I should have bought the bigger or better version.

So now that we have the power source unit selected you're going to need to stock up on some basic consumables. Your consumables are things that are consumed over time thus the name consumables. You're going to need to keep a small supply of items such as spare contact tips or contact tubes as they are called in the UK. Making sure that you use the correct size tip for the correct sized wire. Also you're going to have to have some spare nozzles or shrouds, insulators, tip holders, gas diffusers and possibly a liner.

It is possible to mig weld stainless steel, aluminum, mild steel, high tensile steel and all other sorts of metals. But the most common welded materials are mild steel, stainless steel and aluminium as using the mig welding process makes it very easy. - 21393

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1 Comments:

At August 21, 2015 at 5:34 AM , Blogger SEO said...

Hi,
Thanks for sharing your great process & expert knowledge.

We are leading stainless steel wires manufacturers engaged in MIG Wire, TIG Wire,MIG Welding, TIG Welding

 

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